SFSA: Research Reports Back to 1944


Summary reports include condensed reports on research findings and, where available, data subsequently developed on the following subjects.

Report number is provided along with the title.
Please check with us for any price change before ordering.
Price: $10.00 each for members, Not available to non-members.
Reports 94A & B: $10.00 members, $30.00 for non-members.


No. Title
1 S-Curves for use in Heat Treatment (Aug. 1944)
2 Relation of Impact Strength in Hardness, Ductility and Strength of Cast Steels at Normal and Low Temperatures (Oct. 1944)
3 Mechanical Properties of Low Alloy Steels (Dec. 1944)
4 Low Ductility and Porosity Due to Hydrogen and Nitrogen Part I - Review of Literature (Feb. 1945)
5 Impact Strength of Alloy Cast Steels (Mar. 1945)
6 Critical Dimensions for Necked-Down Risers (Apr. 1945)
7 Core Oils and Binders (May 1945)
8 Low Temperature Ceramic Glazes as Mold Washes (July 1945)
9 Deoxidation Methods on Impact Properties (April 1946)
10 Austenite Grain Size of Cast Steels (Nov. 1946)
11 Necked-Down Risers for Production (Mar. 1947)
12 The Effect of Homogenization on Cast Steels (May 1947)
13 Riser Efficiency - Part I (July 1947)
14 Effect of Hydrogen and Nitrogen on the Ductility and Porosity of Cast Steels - Part II (Sept. 1947)
15 The Influence of Microstructure on the Mechanical Properties of Cast Steels (Dec. 1947)
16 Weldability of Carbon-Manganese Steels (Feb. 1948)
17 Reproductibility of Results of Tensile Tests on Specimens Prepared from Cast Steel Coupons (May 1948)
18 An Investigation of the Surface Finish of Steel Castings (Aug. 1948)
19 Dendritic and As-Cast Structures (Oct. 1948)
20 Pressure Feeding (Dec. 1948)
21 Flow of Molten Steel in Sand Molds (Aug. 1949)
22 Control of Solidification by the Use of Various Molding Materials (Jan. 1950)
23 Sand Reclamation (April 1950)
24 An Evaluation of Riser Compounds (Aug. 1950)
25 Part II - The Flow of Molten Steel in Sand Molds (Jan. 1951)
26 Metal Removal in the Cleaning of Steel Castings (Sept. 1951)
27 The Machinability of Cast Steels (Aug. 1952)
28 Boron Treated Cast Steels (Feb. 1953)
29 Deoxidation and Desulphurization of Cast Steels with Rare-earth Metals (May 1953)
30 Determination of the Factors Influencing Riser-efficiency - Part II, The Distance Risers Will Feed Uniformly Thick Sections (Sept. 1953)
31 The Performance of Whirl-Gate with Liquid Steel (Dec. 1953)
32 The Effect of Rare-earth Metals on Cast Steels (April 1954)
33 Evaluation of Various Molding Refractories for Casting Steel (Dec. 1954)
34 The Shell Molding Process for Plain Carbon and Low Alloy Steel Castings (Aug. 1955)
35 Fatigue Properties of Comparable Cast and Wrought Steels (Oct. 1955)
36 Blast Cleaning of Steel Castings (Feb. 1956)
37 The Machinability of Steel Casting Surfaces (Aug. 1956)
38 Elements of Design for Prevention of Hot Tearing in Steel Castings (Feb. 1957)
39 A Study of Deoxidation and Desulphurization of Cast Steels (July 1957)
40 The Significance of Liquid Limit in Evaluating Steel Foundry Bentonites (Dec. 1957)
41 The Effect of Heat Treatment Variables on the Toughness of Cast Steels (June 1958)
42 Sodium Silicate-Carbon Dioxide Inorganic Bonds for Molds and Cores (Sept. 1958)
43 The Effect of Deoxidation Variables on the Toughness of Cast Steels (May 1959)
44 Studies of the Design of Steel Castings and Steel Weldments as Related to Methods of Their Manufacture (July 1959)
45 Packing of Steel Foundry Sands (Nov. 1960)
46 Elements of Design for Prevention of Hot Tearing in Steel Castings Part III - Joining of Stress Active Sections (Dec. 1960)
47 The Development of Effective Bentonite Clay Bonds for Steel Foundry Sands (Jan. 1961)
48 An Investigation of Factors Producing the Ceroxide Defect on Steel Castings - Part I - Composition and Sources (Feb. 1961)
49 Tolerances for Steel Castings (April 1961) (Revised Jan. 1965)
50 The Distance Risers Feed Uniformly Thick 4 to 12 Inch Cast Steel Sections (Aug. 1961)
51 The use of Exothermic Pads to Increase the Riser Feeding Distance in Steel Castings - Part I - Padding Horizontally and Vertically Cast Plate Sections (Feb. 1962)
52 An Investigation of Factors Producing the Ceroxide Defect on Steel Castings - Part II - Controlling the Occurrence of Ceroxide by Gating and Trapping (July 1962)
53 Inorganic Bonds for Steel Casting Molds - An Investigation of Colloidal Silica (Aug. 1962)
54 An Investigation of Factors Producing the Ceroxide Defect on Steel Castings - Part III - Commercial Casting Plant Trials (July 1963)
55 Development of a Sodium Silicate Binder for Steel Foundry Sand Molds (Nov. 1963)
56 Properties of Thick Section Steel Castings (Oct. 1964)
57 Vacuum Degassing for Steel Castings (May 1965)
58 The Lateral Feeding of Risers for Steel Castings (Aug. 1965)
59 Desulphurization Prior to the Boil (Oct. 1965)
60 Further Investigations on Sodium Silicate-CO2 Binder for Molds (Dec. 1965)
61 Silicon Metal Fines Used for Setting Sodium Silicate Bonded Steel Foundry Molds (Jan. 1966)
62 Efficiency of Blast Cleaning (April 1966)
63 The Effect of Gating Design on the Surface Quality of Steel Castings (Oct. 1966)
64 Atmospheric Corrosion of Carbon and Low Alloy Cast Steels (March 1967)
65 Refractory Facing Materials for Steel Foundry Molds (June 1967)
66 Determination of Metal Taper to Produce Radiographic Soundness in Uniform Cast Steel Sections (July 1967)
67 The Use of Exothermic Pads to Increase the Riser Feeding Distance in Steel Castings (Aug 1967)
68 Reverse Slag Process (Nov. 1967)
69 The Effect of Chemical Additives at the Mold-Metal Interface (Jan. 1968)
70 High Purity Alumina Ladle Linings (March 1968)
71 The Effect of Sulfur and Phosphorus on the Dynamic Properties of Cast Steel (Oct. 1968)
72 Fluid Sand Process for Steel Castings (Dec. 1968)
73 The Search for Cause and Effect Relations (Dec. 1970)
74 The Effect of Cold Setting Binders on Casting Surfaces (May 1971)
75 The Nil Ductility Transition Temperature of Cast Steels (Aug. 1971)
76 Survey of New Methods of Cleaning Steel Castings - CaC12 Conditioning (Dec. 1971)
77 The Flow of Liquid Steel in Molds (April 1972)
78 Unusual Ways to Reduce the Cost of Surface Defects (May 1973)
79 Refractory Facings for Molds (June 1973)
80 The Toughness of Cast Steels NDTT, Charpy V-notch and Dynamic Tear Tests (May 1974)
81 Plane Strain Fracture Toughness of Cast Steels (Feb. 1975)
82 Brittle, Rock Candy Type Fracture - Cause and Cures (Sept. 1975)
83 Evaluation of Riser Feeding Aids (July 1977)
84 Dimensional Tolerances (Aug. 1977)
85 Fatigue Behavior of Cast Steel - Effects of Shot Peening, Carburization and Decarburization (Jan. 1978)
86 Machine Assisted Finishing of Steel Castings (April 1978)
87 Surface Contamination of Steel Castings from Furan and Phenolic No-Bake Binders (May 1979)
88 Cement Binders for Steel Castings Production (May 1980)
89 Whirlgates for Large Steel Castings (Sept. 1980)
90 Shortened Cycle Heat Treatment of Cast Steel (Feb. 1981)
91 Contamination of Steel Castings from Riser Sleeve and Topping Materials with Reference to Under-riser Cracking (Dec. 1981)
92 The Inmold Deoxidation of Steel Castings (March 1982)
93 Toughness of Heavy Sectioned Cast Steel for Arctic Service (April 1982)
94A Fatigue and Fracture Toughness of Five Carbon and Low Alloy Cast Steels at Room or Low Climatic Temperatures (Oct. 1982) - Available to Non-Members
94B Fatigue and Fracture Toughness of Five Carbon or Low Alloy Cast Steels at Roomor Low Climatic Temperatures (May 1983) - Available to Non-Members
95 Evaluating the Effects of Quenching Variables on Hardening of Steel (Jan. 1984)
95A Evaluation of the Effects of Quenching Variables on Hardening Steel (May '85)
96 Weldability of Cast Carbon and Low Alloy Steels - Effect of Microstructure and Hydrogen Induced HAZ Cracking Susceptibility (Jan. 1985)
97 Ladle Desulfurization of Acid Melted Cast Steel (Feb. 1985)
98 Filtration of Liquid Steel (May 1986)
99 Detecting Aluminum Nitride Grain Boundary Embrittlement in Cast Steel (Nov. 86)
100 Development of Casting Technology to Allow Direct Use of Steel Castings in High Speed Machining Lines (May 1987)
101 Intercritical Heat Treatment of C-Mn and 8630 Type Cast Steels (July 1987)
102A The Behavior of Iron Oxide as an Additive to No-bake Sands for the Reduction of Casting Defects (July 1990)
103 Effects of Melt Practice, Core Binder, and Core Density on Hot Tearing of Cast Steel (January 1991)
104 Ladle Treating, Pouring and Gating for the Production of Clean Steel Castings (January 1991)
105 Role of As-Cast Microstructure in the Development of Properties in Heat Treated Cast Steels (June 1991)
106 Clean Cast Steel Technology (January 1994)
107 Properties and Processing of High Strength Low Alloy (HSLA) Cast Steels (March 1994)
108 Clean Cast Steel Technology (September 1995)
109 Initial Study of the Dimensional Variability of Production Steel Castings (September 1995)
110 Development of a Methodology to Predict and Prevent Leaks Caused by Microporosity in Steel Castings (November 2001) (CD)
111 Development of New Feeding Distance Rules Using Casting Simulation (2004) (CD)
112 Metal Penetration in Sand Molds for Steel Casting (July 2002) (CD)
113 Fillability of Thin-Wall Steel Castings (July 2004) (CD)
114 Pouring Stream Shrouding Trials (January 2006) (CD)


SFSA

Research Reports - High Alloy

Report number is provided along with the title.
Please check with us for any price change before ordering.
Price: $10.00 each for members, not available to non-members.

No. Title
A-75 Hot-Cracking of CN-7M (March 1984)
A-78-
79
Effects of Nitrogen Additions on CF-3 and CF-8 Stainless Steels (May 1985)
A-82 Sensitization Behavior of Cast Stainless Steels Subject to Weld Repair (August 1984)
A-85 The Role of Nitrogen in the Corrosion Behavior of Cast Austenitic and Duplex Stainless Steels (January 1988)
A-91 D.C. Plasma-Arc Refining (January 1992)
A-92 Development of Database Design Rules For Cast, High Alloy Steel Components - Final Report
A-93 Improved Process Procedures for Upgrading and Repair of High Alloy Stainless Steel Castings - Duplex Stainless Steels (March 2001)
A-94 Ferrite Measurement in Austenitic and Duplex Stainless Steel Castings (March 2001)
A-95 Systematic Microstructural & Corrosion Performance Evaluation of CK3MCuN & CK3MN High Molybdenum Stainless Steel Castings (March 2002)


SFSA

Research Reports: Special

Report number is provided along with the title.
Please check with us for any price change before ordering.
Price: $10.00 each for members, not available to non-members.

No. Title
1 Hot-Tear Defects in Steel Castings (March 1970)
2 Scab, Buckle and Rat-tail Defects on Steel Castings (April 1970)
3 Ceroxide Defects in Steel Castings (April 1970)
4 Adhering-sand Defects on Steel Castings (May 1970)
5 Eroded-sand Defects on Steel Castings (Sept. 1970)
6 Pinhole Defects in Steel Castings (Sept. 1970)
7 A Computer Program for Calculating Feeding Distance in Cast Steel Plates Programmer's Reference Manual, F-plate (Oct. 1970 - distributed on request only)
8 A Literature Survey of Specialty Sands: Chromite, Zircon, Olivine and Aluminum Silicate (May 1972)
9 Management and Process Controls (July 1973)
10 A Review of Intermediate and High Strength Steels - Their Properties and Applications (Sept. 1974)
11 A Review of Welding Cast Steels and Its Effect on Fatigue and Toughness Properties (Dec. 1974)
12 The Morphology of Brittle Interangular Fracture of Steel Castings and the Effects of Processing Variables on Its Occurrence (Sept. 1975)
13 Evaluation of Exothermic and Insulating Materials - A Literature Review (March 1977)
14 Literature Review of Discontinuities in Steel Centrifugal Castings (May 1977)
15 Survey of Cut-Off Techniques for Foundry Cleaning Rooms (June 1977)
16 Reclamation of No-Bake Organic and Sodium Silicate Sands (Dec. 1978)
17 A Literature Survey of Steel Casting Quenching Efficiency (June 1981)
18 Influence Section Size on the Mechanical Properties of Cast and Wrought Stainless Steels (Oct. 1981)
19 A Literature Survey of Intercritical Heat Treatment (March 1982)
20 Literature Review of Martensitic Stainless Steels (March 1982)
21 Literature Review - Weldability of Cast Steels (March 1982)
22 Gating and Risering - A Summary of Technical & Operating Conference Papers (Feb. 1984)
23 Making Quality Steel Castings: A Review of 20 Years of SFSA Literature (March 1984)
24 The Weldability of High Alloy Cast and Wrought Materials: A Literature Review (Dec. 1989)
25 Review of Deoxidation Practice (March 1990)
26 Analysis of Water Modeling as a Means of Studying Air Entrainment and Filter Effectiveness as Steel Castings are Poured (March 1993)
27 Metalcasting Lead Time and Cost Reduction - Software Tools
28 Metalcasting Lead Time and Cost Reduction - Rapid Prototyping
29 Assessing and Controlling Casting Dimensional Variability
30 Yield in Steel casting Industry (January 1998)
31 Duplex Stainless Steels - A State of the Art Literature Review (March 2001)
32 Yield Improvement Case Studies - A collection of cast study reports completed for the Yield Improvement in Steel Castings Project (February 2002) (CD)


SFSA

Research Reports: Foundation Type

Report number is provided along with the title.
Please check with SFSA for any price change before ordering.
Price: $10.00 each for members, $20.00 for non-members.

No. Title
A Studies of the Design of Steel Castings and Steel Weldments as related to methods of Their Manufacture (Castings vs. Weldments - 1959)
B Correlation of Destructive Testing of Steel Castings with Stress Analysis and Mechanical Properties (A Summary Rpt. - 1962)
C The Effects of Surface Discontinuities on the Fatigue Properties of Cast Steel Sections (1966) (photocopy)
D Impact Properties of Cast Steel Sections with Surface Discontinuities (1967)
E The Evaluation of Discontinuities in Commercial Steel Castings by Dynamic Loading to Failure in Fatigue (1967)
F Fatigue of Cast Steels, Part I - A Study of the Notched Effect and the Specimen Design and Loading. Part II - Fractographic Studies of Fatigue and Cast Steels (1967)
G The Effect of Internal Shrinkage Discontinuities on the Fatigue and Impact Properties of Cast Steel Sections (1969)
H Review of Welding Cast Steels and its Effects on Fatigue and Toughness (1979)


SFSA

Research Reports: Other

Please check with us for any price change before ordering.

Members Non-Mem
Fracture Toughness in Relation to Steel Castings Design and Application (1979) $10.00 $10.00
Ultrasonic Testing of Steel Castings (1976) $10.00 $10.00
Surface Comparator Plates
Surface texture only - 4 plates - Grades A1-A4
These are no longer available from SFSA.
Contact Castings Technology International.
Surface Comparator Plates - 31 Plates
.1 Surface texture
.2 Nonmetallic inclusions
.3 Gas porosity
.4 Solidification discontinuties
.5 Sand expansion discontinuties
.6 Metal inserts
.7 Thermally cut surfaces
.8 Mechanically prepared surfaces
.9 Welded surfaces
These are no longer available from SFSA.
Contact Castings Technology International.

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SFSA Last Modified: January, 2006
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